DC Drives
A cost effective, compact and reliable PWM drive for 1/4 through 1 HP DC applications

| Standard Features | Key Industries & Applications | Service Conditions | Application Data |
|
Adjustments | Ratings | Dimensions |

The Micro 100 V*S(r) Drives have been designed with a Pulse Width Modulated (PWM) regulator to produce clean DC current to the motor. When compared to conventional SCR drives, the PWM technology provides a cost effective adjustable speed package that delivers the performance you need for a wide range of commercial, light industrial and industrial applications.

The near unity form factor of the Micro 100 PWM drive is motor friendly. The clean DC current output of the controller allows cool, quiet motor operation with extended brush life. The performance matched Micro 100 PWM Motors are smaller, easier to maintain and more cost effective than comparable SCR rated motors.

The improved form factor of the Micro 100 PWM drive also provides high, constant operating efficiency across the entire motor speed range. This not only reduces your energy costs but also provides a wider speed range for more precise drive operation.


Standard Features

  • Open chassis construction on an "L" bracket for flexible mounting within the electrical cabinet.
  • Fast switching Pulse Width Modulated (PWM) regulator provides:
    • Dynamic response to load variations.
    • Quiet motor operation for noise or vibration sensitive environments.
  • Near unity form factor provides:
    • Clean DC output voltage from the controller to the motor.
    • Use of smaller, more cost effective motors in most applications.
    • Constant, high efficiency operation across the entire motor speed range reducing your energy costs.
    • Longer motor brush life reduces motor maintenance.
  • All circuitry - sequencing, regulator, power and terminals - packaged on a single, surface mount design printed circuit board.
  • Built-in surge suppresser helps protect semiconductors from line transients for better reliability.
  • Electronic short circuit protection is provided by instantaneous output current sensing utilizing pulse feedback current limiting.
  • 5K ohm speed potentiometer to vary the output speed of the drive.
  • Jumper connections for horsepower selection and for zero speed operation.
  • Application adjustments tailor drive performance to your needs:
    • Separately adjustable maximum and minimum speeds set speed limits.
    • Adjustable current limit protects machinery, wiring and drive.
    • Adjustable acceleration/deceleration rate for smooth starts, stops and speed changes.
    • Adjustable IR Drop Compensation for improved speed regulation.
  • 50:1 constant torque speed range.
  • U.L. Listed, C of U.L. Listed and lEC Classified to meet most electrical safety codes in North America and Europe.
  • Performance matched Micro 100 PWM DC Motors in NEMA 34, 42 and 56 frames provide the application flexibility you need from a single drive source.
  • Two years from date of manufacture/one year in service full exchange warranty eliminates troubleshooting and quickly returns you to operation.

Key Industries & Applications

Industries Applications
Automotive Actuators
Electronic Blending
Machine Tool Centrifuges
Medical Chip Bonders
Metals Conveyors
Paper Metering
Physical Fitness Mixing
Physical Therapy Packaging
Plastics Pumps
Printing Treadmills
Rubber Wafer Spinners
  Wafer Cutters
  X-ray scanners and tables
  X/Y Tables

Service Conditions

Elevation Up to 3300 feet (1000 meters)
Ambient Temperature 32° F to 131°F (0° C to 55° C)
AC Line Voltage Variation +/-10% of rated voltage
AC Line Frequency 48 to 62 Hz
Atmosphere Non-condensing Relative Humidity5% to 95%

Application Data

Service Factor 1.0 (continuous duty)
Form Factor 1.07
Speed Regulation 2% - 5% (95% load change)
Speed Range 50:1
Output Voltage (115 VAC Input) 0 to 120 VDC
  (230 VAC Input) 0 to 240 VDC

Adjustments

Maximum Speed (percent of rated 50% to 100%
Minimum Speed (percent of rated) 0% to 50%
Current Limit (percent of rated current)  
- 115 VAC Input 50% to 150% (6.5 Amps Maximum)
- 230 VAC Input 50% to 150% (4.0 Amps Maximum)
Rate 1 to 10 seconds
IR Drop Compensation 0% to 10%

Ratings

  115 VAC Input (Model Number 1DN1001)
  230 VAC Input (Model Number 1DN2001)
Motor HP Rated
A-C Line
(amps)
Input
KVA
DC
Armature
Voltage

Rated
Armature
Current (amps)

1/4 3.7 0.43 120 2.0
  - - - -
1/3 4.7 0.54 120 2.6
  - - - -
1/2(1) 7.1 0.82 120 3.9
  - - - -
3/4(1) 10.5 1.2 120 5.8
  4.6 1.1 240 2.6
1(1) - - - -
  6.5 1.5 240 3.7

(1) Controller must be mounted to a metal plate (18" x 18") to meet full horsepower rating.
























Note: This material is not intended to provide operational instructions.
Appropriate Reliance Industrial Company instruction manuals
and precautions should be studied prior to installation, operation, or
maintenance of equipment.