Basic Motor Formulas And CalculationsThe formulas and calculations which appear below should be used for estimating purposes only. It is the responsibility of the customer to specify the required motor Hp, Torque, and accelerating time for his application. The salesman may wish to check the customers specified values with the formulas in this section, however, if there is serious doubt concerning the customers application or if the customer requires guaranteed motor/application performance, the Product Department Customer Service group should be contacted. Rules Of Thumb (Approximation)
At 1800 rpm, a motor develops a 3 lb.ft. per hp Mechanical Formulas
Temperature Conversion
Deg C = (Deg F - 32) x 5/9 High Inertia Loads
Synchronous Speed, Frequency And Number Of Poles Of AC Motors
Relation Between Horsepower, Torque, And Speed
Motor Slip
Symbols
Equivalent InertiaIn mechanical systems, all rotating parts do not usually operate at the same speed. Thus, we need to determine the "equivalent inertia" of each moving part at a particular speed of the prime mover. The total equivalent WK^{2} for a system is the sum of the WK^{2} of each part, referenced to prime mover speed. The equation says:
This equation becomes a common denominator on which other calculations can be based. For variable-speed devices, inertia should be calculated first at low speed. Let's look at a simple system which has a prime mover (PM), a reducer and a load.
The formula states that the system WK^{2} equivalent is equal to the sum of WK^{2}_{parts} at the prime mover's RPM, or in this case:
Note: reducer RPM = Load RPM
The WK^{2} equivalent is equal to the WK^{2} of the prime mover, plus the WK^{2} of the load. This is equal to the WK^{2} of the prime mover, plus the WK^{2} of the reducer times (1/3)^{2}, plus the WK^{2} of the load times (1/3)^{2}. This relationship of the reducer to the driven load is expressed by the formula given earlier:
In other words, when a part is rotating at a speed (N) different from the prime mover, the WK^{2}_{EQ} is equal to the WK^{2} of the part's speed ratio squared. In the example, the result can be obtained as follows: The WK^{2} equivalent is equal to:
Finally:
The total WK^{2} equivalent is that WK^{2} seen by the prime mover at its speed. Electrical Formulas
I = Amperes; E = Volts; Eff = Efficiency; pf = Power Factor; Kva = Kilovolt-amperes; Kw = Kilowatts Locked Rotor Current (I_{L}) From Nameplate Data
Effect Of Line Voltage On Locked Rotor Current (I_{L}) (Approx.)
Basic Horsepower CalculationsHorsepower is work done per unit of time. One HP equals 33,000 ft-lb of work per minute. When work is done by a source of torque (T) to produce (M) rotations about an axis, the work done is:
When rotation is at the rate N rpm, the HP delivered is:
For vertical or hoisting motion:
Where:
For fans and blowers:
Or
Or
For purpose of estimating, the eff. of a fan or blower may be assumed to be 0.65.
For pumps:
Or
For estimating, pump efficiency may be assumed at 0.70. Accelerating TorqueThe equivalent inertia of an adjustable speed drive indicates the energy required to keep the system running. However, starting or accelerating the system requires extra energy. The torque required to accelerate a body is equal to the WK^{2} of the body, times the change in RPM, divided by 308 times the interval (in seconds) in which this acceleration takes place:
Where:
Or
The constant (308) is derived by transferring linear motion to angular motion, and considering acceleration due to gravity. If, for example, we have simply a prime mover and a load with no speed adjustment: Example 1
The WK^{2}_{EQ} is determined as before:
If we want to accelerate this load to 1800 RPM in 1 minute, enough information is available to find the amount of torque necessary to accelerate the load. The formula states:
In other words, 97.4 lb.ft. of torque must be applied to get this load turning at 1800 RPM, in 60 seconds. Note that T_{Acc} is an average value of accelerating torque during the speed change under consideration. If a more accurate calculation is desired, the following example may be helpful. Example 2 The time that it takes to accelerate an induction motor from one speed to another may be found from the following equation:
Where:
The Application of the above formula will now be considered by means of an example. Figure A shows the speed-torque curves of a squirrel-cage induction motor and a blower which it drives. At any speed of the blower, the difference between the torque which the motor can deliver at its shaft and the torque required by the blower is the torque available for acceleration. Reference to Figure A shows that the accelerating torque may vary greatly with speed. When the speed-torque curves for the motor and blower intersect there is no torque available for acceleration. The motor then drives the blower at constant speed and just delivers the torque required by the load. In order to find the total time required to accelerate the motor and blower, the area between the motor speed-torque curve and the blower speed-torque curve is divided into strips, the ends of which approximate straight lines. Each strip corresponds to a speed increment which takes place within a definite time interval. The solid horizontal lines in Figure A represent the boundaries of strips; the lengths of the broken lines the average accelerating torques for the selected speed intervals. In order to calculate the total acceleration time for the motor and the direct-coupled blower it is necessary to find the time required to accelerate the motor from the beginning of one speed interval to the beginning of the next interval and add up the incremental times for all intervals to arrive at the total acceleration time. If the WR^{2} of the motor whose speed-torque curve is given in Figure A is 3.26 ft.lb.^{2} and the WR^{2} of the blower referred to the motor shaft is 15 ft.lb.^{2}, the total WR^{2} is:
And the total time of acceleration is:
Or
Figure A
Duty CyclesSales Orders are often entered with a note under special features such as: "Suitable for 10 starts per hour"Or "Suitable for 3 reverses per minute" Or "Motor to be capable of accelerating 350 lb.ft.^{2}" Or "Suitable for 5 starts and stops per hour" Orders with notes such as these can not be processed for two reasons.
Obtaining this information and checking with the product group before the order is entered can save much time, expense and correspondence. Duty cycle refers to the detailed description of a work cycle that repeats in a specific time period. This cycle may include frequent starts, plugging stops, reversals or stalls. These characteristics are usually involved in batch-type processes and may include tumbling barrels, certain cranes, shovels and draglines, dampers, gate- or plow-positioning drives, drawbridges, freight and personnel elevators, press-type extractors, some feeders,presses of certain types, hoists, indexers, boring machines,cinder block machines, keyseating, kneading, car-pulling, shakers (foundry or car), swaging and washing machines, and certain freight and passenger vehicles. The list is not all-inclusive. The drives for these loads must be capable of absorbing the heat generated during the duty cycles. Adequate thermal capacity would be required in slip couplings, clutches or motors to accelerate or plug-stop these drives or to withstand stalls. It is the product of the slip speed and the torque absorbed by the load per unit of time which generates heat in these drive components. All the events which occur during the duty cycle generate heat which the drive components must dissipate. Because of the complexity of the Duty Cycle Calculations and the extensive engineering data per specific motor design and rating required for the calculations, it is necessary for the sales engineer to refer to the Product Department for motor sizing with a duty cycle application. Last Updated September 1, 1998 |
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